Renault Clio: Brake pedal: Removal - Refitting

SCHOOL VEHICLE

REMOVAL

I - REMOVAL PREPARATION OPERATION

• Disconnect the battery (see Battery: Removal - Refitting) (MR 392, 80A, Battery).

II - OPERATION FOR REMOVAL OF PART CONCERNED

1 - student side

• Remove:
  • the brake light switch (1) (see 37A, Mechanical component controls, Brake pedal switch: Removal - Refitting, 37A-79),
  • the double safety connecting shaft (2) from between the brake servo pushrod and the brake pedal, and, after tilting the connecting shaft upwards, move the ring (3) using a flat-blade screwdriver.
  • the circlip (4) from the brake pedal to the link bar connection control lever,
  • the brake pedal stud (5),
  • the brake pedal.

2 - Instructor side

• Remove:
  • the circlip (6) from the brake pedal connection control lever to the link bar,
  • the circlip (7) from the clutch pedal to the link bar,
  • the brake and clutch pedal shaft (8),
  • the brake and clutch pedals,
  • the circlip from the brake pedal to the connection control lever,
  • the connection control lever.

REFITTING

I - REFITTING PREPARATIONS OPERATION

• Always replace the connecting circlips whenever they have been removed.

II - REFITTING OPERATION FOR PART CONCERNED

1 - student side

• Refit:
  • the brake pedal,
  • the brake pedal stud (5),
  • the circlip (4) from the brake pedal to the link bar connection control lever,
  • the double safety connecting shaft (2) between the brake servo pushrod and the brake pedal, from right to left, and from top to bottom,
  • the brake light switch (1) (see 37A, Mechanical component controls, Brake pedal switch: Removal - Refitting, 37A-79).
• Torque tighten the brake pedal stud, on the driver's side (16 Nm).

2 - instructor side

• Refit:
  • the connection control lever,
  • the circlip from the brake pedal to the connection control lever,
  • the brake and clutch pedals,
  • the shaft (8) for the brake and clutch pedals,
  • the circlip (7) from the clutch pedal to the link bar connection control lever,
  • the circlip (6) from the brake pedal connection control lever to the link bar.
• Torque tighten the shaft for the brake and clutch pedals, on the driver's side (35 Nm).

III - FINAL OPERATION.

• Connect the battery (see Battery: Removal - Refitting) (MR 392, 80A, Battery).

VERSION WITHOUT ADAPTATION SUPPLEMENT

REMOVAL

I - REMOVAL PREPARATION OPERATION

• Remove:
  • the lower cover moulding,
  • the side section to the lower cover.

• Remove:
  • the bolts (1),
  • the clip (2),
  • the lower cover (3), disconnecting the various connectors.

II - OPERATION FOR REMOVAL OF PART CONCERNED

• Disconnect the accelerator pedal connector (4).
• Remove the brake pedal switch (see 37A, Mechanical component controls, Brake pedal switch: Removal - Refitting, 37A-79).

• Remove the dual safety connecting shaft (5) between the brake pedal to the brake servo pushrod.
  • unlock the shaft in accordance with (6),
  • extract the shaft in accordance with (7).

• Remove:
  • the impacter nuts (8),
  • the nuts (9) of the pedal yoke,
  • the impacter (10),
  • " the brake - accelerator pedal assembly ".

REFITTING

I - REFITTING PREPARATION OPERATION

• Always replace the parts always to be replaced: Connecting shaft between the brake pedal and the brake servo pushrod (30,03,02,07).

Note: Check that the brake pedal collapse rivet (12) is not faulty; if it is, replace the pedal.

II - REFITTING OPERATION FOR PART CONCERNED

• Refit:
  • " the brake - accelerator pedal assembly ",
  • the brake pedal impacter.
• Tighten to torque:
  • the pedal assembly nuts (21 N.m),
  • the nuts of the brake pedal impacter (21 N.m).

• Refit a new connecting shaft between the brake pedal and the brake servo pushrod:
  • insert the shaft in accordance with (13),
  • lock the shaft in accordance with (14).
• Refit the brake light switch (see 37A, Mechanical component controls, Brake pedal switch: Removal - Refitting, 37A-79).
• Connect the accelerator pedal connector.

III - FINAL OPERATION

• Refit:
  • the lower cover, connecting the various connectors.
  • the clip,
  • the bolts,
  • the side section to the lower cover.
  • the lower cover moulding,

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