Renault Clio: K4J or K4M or K9K or M4R, and Left-hand Drive

REMOVAL
I - REMOVAL PREPARATION OPERATION
- Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (MR 392, 02A, Lifting equipment).

- Remove:
- the battery (see Battery: Removal - Refitting)
(MR 392, 80A, Battery).
- the air filter box (see Air filter unit: Removal - Refitting)
(MR 392, 12A, Fuel mixture),
- the non-return valve (1) from the servo,
- the master cylinder (see 37A, Mechanical component
controls, Master cylinder: Removal - Refitting, 37A-2),
- the lower cover strip,
- the side section of the lower cover.

- Remove:
- the bolts (2),
- the clip (3),
- the lower cover (4), disconnecting the various connectors.
II - OPERATION FOR REMOVAL OF PART
CONCERNED

- Remove:
- the double safety connecting shaft (5) from between
the brake servo pushrod and the brake pedal,
and, after tilting the connecting shaft upwards,
move ring (6) using a flat-blade screwdriver.
- the connector (7) from the accelerator pedal,
- the accelerator pedal connector wiring harness
clip,
- the blanking cover (8) from the brake servo mounting
nut,
- the brake servo mounting nuts (9),
- the brake servo.

- Remove:
- the mounting bolts (10) from the brake servo spacer,
- the brake servo spacer.
REFITTING
I - REFITTING PREPARATIONS OPERATION

- Check that the brake servo seal (11) is present; replace
the seal if it is faulty.
- The shaft connecting the brake servo pushrod and
the brake pedal must be replaced every time it is removed.

- Check the following dimension before refitting: (X1)
= 171 mm.
II - REFITTING OPERATION FOR PART
CONCERNED
- Refit:
- the brake servo spacer,
- the brake servo spacer mounting bolts.
- Torque tighten the spacer mounting bolts (21
Nm).
- Refit:
- the brake servo,
- the brake servo mounting nuts.
- The shaft connecting the brake servo pushrod and
the brake pedal must be refitted from right to left,
and from top to bottom.
- Torque tighten the brake servo mounting nuts (21
Nm).
- Refit:
- the brake servo mounting nut blanking cover,
- the accelerator pedal connector wiring harness
clip,
- the accelerator pedal connector.
III - FINAL OPERATION.
- Refit:
- the lower cover, connecting the various connectors.
- the clip,
- the bolts,
- the side section of the lower cover.
- the lower cover strip,
- the master cylinder (see 37A, Mechanical component
controls, Master cylinder: Removal - Refitting, 37A-2),
- the air filter box (see Air filter unit: Removal - Refitting)
(MR 392, 12A, Fuel mixture),
- the battery (see Battery: Removal - Refitting)
(MR 392, 80A, Battery).
- Reconnect the non-return valve at the servo.
- Bleed the brake circuit (see 30A, General information,
Braking circuit: Bleed, 30A-4).
IMPORTANT
Check that the brake servo pushrod-brake pedal
connecting shaft is locked in place.
- Adjust the brake light switch (see 37A, Mechanical
component controls, Brake pedal switch: Removal
- Refitting, 37A-79).
READ NEXT:
REMOVAL
I - REMOVAL PREPARATION OPERATION
Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (MR 392, 02A, Lifting equipment).
Disconnect the battery (see Battery: Removal
REMOVAL
I - REMOVAL PREPARATION OPERATION
Put the vehicle on a two-post lift (see Vehicle: Towing and lifting).
Disconnect the battery (see Battery: Removal - Refitting).
Remove:
the non-ret
REMOVAL
I - REMOVAL PREPARATION OPERATION
Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (MR 392, 02A, Lifting equipment).
Disconnect the battery (see Battery: Removal
SEE MORE:
D4F or F4R or K4J or K4M or M4R
WARNING
The breather must not be blocked during normal
engine operation.
The tank is vented through the fuel vapour absorber.
Fuel vapour is trapped by the active carbon contained
in the absorber as it passes through.
Fuel vapour trapped in the absorber is eliminate
Using a dial gauge connected to the drum, check that
the end float is greater than 0.03 mm.
REMOVAL
I - REMOVAL PREPARATION OPERATION
Position the vehicle on a two-post lift (see Vehicle: Towing and
lifting).
Remove:
the rear wheels (see 35A, Wheels and tyres,
Wheel: Removal - Refitting, 35
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