Renault Clio: Manual gearbox: Removal - Refitting

JH3 or JR5

Renault Clio. Manual gearbox

REMOVAL

I - REMOVAL PREPARATION OPERATION

IMPORTANT

During this operation, secure the vehicle to the lift with a strap, to avoid any imbalance.

Renault Clio. Manual gearbox

Renault Clio. Manual gearbox

Renault Clio. Manual gearbox

Renault Clio. Manual gearbox

Renault Clio. Manual gearbox

Renault Clio. Manual gearbox

II - OPERATION FOR REMOVAL OF PART CONCERNED

Renault Clio. Manual gearbox

REFITTING

I - REFITTING PREPARATION OPERATION

Renault Clio. Manual gearbox

WARNING

Do not grease:

Note:

II - REFITTING OPERATION FOR PART CONCERNED

III - FINAL OPERATION

K9K, and TL4

Renault Clio. Manual gearbox

REMOVAL

I - REMOVAL PREPARATION OPERATION

Renault Clio. Manual gearbox

K9K, and 772

Renault Clio. Manual gearbox

 

Renault Clio. Manual gearbox

IMPORTANT

Having already removed the driveshafts, remove the front axle subframe without removing the lower ball joint nuts.

Renault Clio. Manual gearbox

Note: Before removing the earth terminal, mark its position using an indelible marker by drawing a line on the earth terminal and on the gearbox casing.

When reassembling, improper positioning of the earth terminal on the gearbox casing could result in damage to the earth terminal or earth wiring.

Renault Clio. Manual gearbox

K9K, and 772

Renault Clio. Manual gearbox

Renault Clio. Manual gearbox

Renault Clio. Manual gearbox

Renault Clio. Manual gearbox

Renault Clio. Manual gearbox

WARNING

Do not pull on the clip, any incorrect handling of the clip will mean that the clutch control pipes will have to be replaced.

Renault Clio. Manual gearbox

II - OPERATION FOR REMOVAL OF PART CONCERNED

Renault Clio. Manual gearbox

Renault Clio. Manual gearbox

REFITTING

I - REFITTING PREPARATION OPERATION

WARNING

To avoid damaging the clutch slave cylinder, do not coat the gearbox output shaft with grease.

WARNING

Do not grease the clutch shaft splines.

WARNING

To prevent leaks, replace the slave cylinder after replacing the clutch pressure plate.

WARNING

It is essential to replace the differential output lip seal each time the driveshafts are removed.

Renault Clio. Manual gearbox

Replacing the gearbox

Renault Clio. Manual gearbox

Note: To fit the tool on the new gearbox, follow the same steps as for the removal operation.

II - REFITTING OPERATION FOR PART CONCERNED

III - FINAL OPERATION.

Renault Clio. Manual gearbox

Note: If equipped with the 5thinjector.

After carrying out the operation, check that the dimension between the driveshaft and the hose for the 5thinjector is at least 25mm.

To avoid damaging the hose.

K9K, and 772

Renault Clio. Manual gearbox

Note: Refit the earth terminal, aligning the indelible marks on the gearbox casing.

When reassembling, improper positioning of the earth terminal on the gearbox casing could result in damage to the earth terminal or earth wiring.

K9K, and 772

 

F4R, and 830, and TL4

Renault Clio. Manual gearbox

REMOVAL

I - REMOVAL PREPARATION OPERATION

Renault Clio. Manual gearbox

Renault Clio. Manual gearbox

Renault Clio. Manual gearbox

Renault Clio. Manual gearbox

II - OPERATION FOR REMOVAL OF PART CONCERNED

Renault Clio. Manual gearbox

Renault Clio. Manual gearbox

REFITTING

I - REFITTING PREPARATIONS OPERATION

WARNING

Do not grease the clutch shaft splines.

WARNING

To prevent leaks, replace the slave cylinder after replacing the clutch pressure plate.

WARNING

It is essential to replace the differential output lip seal each time the driveshafts are removed.

II - REFITTING OPERATION FOR PART CONCERNED

III - FINAL OPERATION.

M4R, and TL4

Renault Clio. Manual gearbox

REMOVAL

I - REMOVAL PREPARATION OPERATION

Renault Clio. Manual gearbox

Renault Clio. Manual gearbox

Renault Clio. Manual gearbox

Renault Clio. Manual gearbox

Renault Clio. Manual gearbox

Renault Clio. Manual gearbox

WARNING

Do not deform the air conditioning pipes.

II - OPERATION FOR REMOVAL OF PART CONCERNED

Renault Clio. Manual gearbox

Renault Clio. Manual gearbox

Renault Clio. Manual gearbox

Renault Clio. Manual gearbox

Note: Check that the pulleys on the accessories side are not pressing against the side member on the right-hand side of the vehicle when the engine and transmission assembly is being lowered.

REFITTING

I - REFITTING PREPARATIONS OPERATION

WARNING

Do not grease the clutch shaft splines.

WARNING

To prevent leaks, replace the slave cylinder after replacing the clutch pressure plate.

WARNING

It is essential to replace the differential output lip seal each time the driveshafts are removed.

II - REFITTING OPERATION FOR PART CONCERNED

III - FINAL OPERATION.

K4M, and TL4

Renault Clio. Manual gearbox

I - REMOVAL PREPARATION OPERATION

Renault Clio. Manual gearbox

WARNING

Do not pull the clip. If it is incorrectly handled in any way, the pipe will need to be replaced.

Renault Clio. Manual gearbox

Renault Clio. Manual gearbox

Note: Before removing the earth terminal, mark its position using a indelible pencil by drawing a line on the earth terminal and on the gearbox casing.

When reassembling, improper positioning of the earth terminal on the gearbox casing could result in damage to the earth terminal or earth wiring.

Renault Clio. Manual gearbox

Renault Clio. Manual gearbox

II - OPERATION FOR REMOVAL OF PART CONCERNED

Renault Clio. Manual gearbox

Renault Clio. Manual gearbox

REFITTING

I - REFITTING PREPARATION OPERATION

WARNING

To avoid damaging the slave cylinder, do not coat the gearbox output shaft with grease.

WARNING

Do not grease the clutch shaft splines.

II - REFITTING OPERATION FOR PART CONCERNED

III - FINAL OPERATION

READ NEXT:

 Input shaft lip seal: Removal - Refitting

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 Differential output seal: Removal - Refitting

JH3 or JR5 REMOVAL I - REMOVAL PREPARATION OPERATION Position the vehicle on a two-post lift (see Vehicle: Towing and lifting) (MR 392, 02A, Lifting equipment). Disconnect the battery (see Batter

 Reverse gear switch: Removal - Refitting

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SEE MORE:

 Expansion chamber: Removal - Refitting

REMOVAL I - REMOVAL PREPARATION OPERATION Position the vehicle on a two-post lift (see Vehicle: Towing and lifting) (MR 392, 02, Lifting equipment). Remove the engine undertray. Cut the exhaust pipe (see ) and (see 19B, Exhaust, Exhaust: Precautions for the repair, 19B- 19). II - OPERATION

 K9K, and 750 or 752

REMOVAL I - REMOVAL PREPARATION OPERATION Disconnect the battery (see Battery: Removal - Refitting) (MR 392, 80A, Battery). K9K, and 750 Undo the clip (1) from the intercooler outlet pipe. Move the intercooler outlet air pipe to one side (2). Remove the turbocharger outlet air pipe reta

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